Quantitative Filling and Evacuation Based Stations

Fluidyne’s Automotive oil dispensers are the standard of filling in automotive assembly lines which enable quality assurance, spillage-free filling and compliance to cycle time.

Fluidyne automotive oil dispensers are engineered for high-performance fluid handling in automotive assembly and aftermarket service environments, aligning with following standards – 

  1. TQM (Total Quality Management)
  2. IEC 60204-1 – Electrical safety
  3. ISO 12100 – Low Risk filling operations
  4. IEC 61000 – Electromagnetic compatibility

Fluidyne manufactures automotive oil dispensers in evacuation-based and quantitative philosophies for total line filling solutions.

Core Information

A modern Boiler Measurement system must handle extreme operating variations. Fuel viscosity changes, boiler loads fluctuate, and water flows are rarely stable. Fluidyne boiler flow meter configurations are designed to remain accurate despite these realities.

  • Transfer sub-system

    • Built-in storage tanks
    • Transfer pumps
    • Filters (100 um/25 um/3 um)

  • Flow Meter

    • Oscillating piston positive displacement meter by Fluidyne
    • Resolution – 12 ml/5 ml
    • Repeatability – Better than 0.02%

  • Nozzles

    • Zero-drip variant for quantitative filling
    • Evac-Fill-Leveling variant
    • Specialized electric wire-free design for gasoline dispensing

  • Man-Machine Interface

    • PLC-HMI options per your requirement
    • Barcode scanner and printer enabled
    • MES output via Profinet/OPC UA/Ethernet

Why Choose Automotive Oil Dispensers?

  • Automation of filling operation

  • Precise oil dispensing and reduced wastages
  • Reduced downtime
  • Safe! In every way due to extensive risk reduction
  • EMC certified
  • Reliable batch-to-batch repeatability
  • Zero-drip nozzle design by Fluidyne
  • Easy PLC-MES integration
  • Reduced rework due to incorrect oil quantity
  • Multi-channel dispensing option upto 9 channels in a single machine
  • Options of mezzanine mounting with operator control panels to save space
  • Closed-loop precision dispensing systems with optional oscillating piston flow meters
  • Choices of centrifugal, helical and air operated pumps
  • Drip-tight nozzle design
  • Built-in storage reservoirs with active level detection
  • Achieve quality control via interlocking and alarm software
  • Interface-ready with MES/ERP systems for real-time traceability and OEE (Overall Equipment Effectiveness)tracking
  • Supports PFMEA and process validation protocols with built-in alarms for fill volume deviation and air entrapment
  • Designed for error-proofing (Poka-Yoke) and compliant with 5S and Kaizen initiatives
  • Supports CAPA (Corrective and Preventive Action) frameworks through historical dispensing data and fault trace logs

Applications

Oil Filling Stations

  • Engine Oil
  • Transmission
  • Axles
  • Lube oil

Evacuation-based

  • Brake Oil
  • Coolant

  • Power Steering

  • Clutch

Fuel

  • Gasoline
  • High speed diesel
  • Blended fuel

Chemical

  • Additives

  • Adblue

  • Windscreen washer fluid
  • Solvent-based chemical

Series 6780-B Brake Filling Machine

Series 6780-C Coolant Filling

FAQ’s

What is an automotive oil dispenser?

An automotive oil dispenser is a precision system used to store, meter, and accurately fill fluids such as engine oil, brake fluid, coolant, transmission oil, hydraulic oil, and fuels. Designed for OEM assembly lines and service workshops, these dispensers ensure contamination-free delivery, precise volumes, and operator safety. Configurable as engine oil dispensers, brake filling machines, coolant filling machines, or fuel filling machines, they support efficiency, compliance, and global quality standards.

Fluidyne automotive oil dispensers are designed for precision, safety, and contamination-free delivery of a wide range of fluids. They handle engine oils, transmission oils, brake fluids (DOT 3/4/5.1), coolants, hydraulic oils, fuels, and specialty lubricants. Configurable as engine oil dispensers, brake filling machines, coolant filling machines, or fuel filling machines, they ensure accurate filling for OEMs, service workshops, and off-highway equipment, while meeting global standards like TQM, CAPA, and EN ISO 12100.

Fluidyne offers advanced dispensing solutions for both workshop applications and automotive assembly lines.

  • The Series 6720 Retail Dispensing Units provide light commercial solutions for DEF, diesel, coolant, water, and low-viscous oils, featuring auto-shutoff nozzles, patented oscillating piston flow measurement, microcontroller-based electronics, integrated printer, and weights & measures certification.
  • The Series 6700 Automotive Line Filling Stations are assembly-line approved, with zero-drip nozzles, PLC-MMI electronics, inbuilt tanks up to 2 kL, and multiple pump options.
  • The Series 6780 Evac-n-Fill Stations handle brake, coolant, clutch, and power steering oils with vacuum-filling cycles, ECU integration, built-in pumps, and ±5 ml flow resolution.

Automotive oil dispensers today integrate seamlessly with MES and SCADA systems, enabling real-time monitoring, accurate flow measurement, and traceability across assembly lines and workshops.

By linking dispensing data with production orders, inventory, and quality records, these smart dispensers ensure efficiency, compliance, and cost control, transforming fluid management into a digital, data-driven process for modern automotive operations.

Automotive oil dispensers are available in both portable and fixed versions to suit different workshop and production needs. Portable dispensers, are trolley-mounted type available in 6720 series, allow flexibility across service bays.

Fixed dispensers are trolley mounted but are large in weight and dimensions and hence not meant for mobile applications. They are suited to high-volume dispensing in OEM assembly lines. Choosing between the two depends on workshop size, mobility needs, and dispensing capacity requirements.